Conveyor Belt Monitoring System

Advanced industrial IoT solution for predictive maintenance, real-time monitoring, and optimized conveyor system performance. Prevent costly downtime and extend equipment lifespan with intelligent sensor networks.

Award WinningIoT Project of the Year
Smart Factory Control
Belt-A
Motor ON
FULL
Efficiency

Last 24 Hrs Data

Runtime Summary
With Material
20.51
Hrs
No Material
1.36
Hrs
Stopped
5.00
Hrs
Live

Comprehensive Conveyor System Monitoring

Our IoT sensors track every critical parameter to ensure optimal performance and prevent failures

Material Monitoring on Belt

Real-time detection of material presence on the conveyor belt to prevent blockage or spillage.

Motor Monitoring

Continuous monitoring of motor health parameters like current, temperature, and run hours to avoid unexpected failures.

Vibration Monitoring

Early fault detection through vibration analysis to identify bearing wear, misalignment, or mechanical imbalance.

Auto Belt Shutdown

Automatic conveyor shutdown if material is mssing for specified time and during abnormal conditions to protect equipment and ensure operational safety.

Multiple Alarms

Configurable alerts for empty belt running, motor faults, belt slippage, vibration limits etc.

Deep Analytics

Advanced data analytics providing performance trends, predictive maintenance insights, and operational optimization of conveyor belt.

Measurable Business Impact

Transform your operations with these proven results from our deployments

95%

Prevent Downtime

Predictive alerts prevent unexpected breakdowns and production losses

40%

Extend Equipment Life

Early detection of wear extends conveyor belt and component lifespan

30%

Reduce Maintenance Costs

Scheduled maintenance replaces emergency repairs, reducing costs

25%

Improve OEE

Optimized operations significantly improve Overall Equipment Effectiveness

Industry Applications

Trusted by leading organizations across industrial sectors

Manufacturing

Production lines, assembly operations, material handling

Mining & Quarrying

Bulk material transport, mineral processing

Logistics & Ports

Cargo handling, sorting systems, warehouse automation

Food Processing

Production lines, packaging, sorting systems

Ready to Optimize Your Conveyor Operations?

Join industry leaders who have eliminated unexpected downtime, reduced maintenance costs, and achieved peak operational efficiency with our monitoring system.